September 17, 2003

恢复阀门孔:铰刀技术

毛里拉斯塔福德

Sonnax提供各种定制铰刀​​和铰刀衬套,以简化破旧的阀体,泵和transmission案例孔。每个应用可能需要微小的调整到铰孔速度和进料速率,以实现适当的表面光洁度和孔径。

有助于铰刀如何执行和铰孔孔的质量的一些变量是:

  • The size of the bore being reamed.
  • 延长的材料类型。
  • The amount of material being removed

基本说明

第一步是充分准备阀门孔,使得它可以适当地工作。从孔中取出阀门待铰孔后,在溶剂罐中彻底清洁孔。清洁后,将阀门/泵体水平夹紧到替补席上用开放电路。确保不要直接夹在孔上才能连接,因为它可能导致失真。接下来,用切割液(如煤油或Tap Magic™)填充孔。

Some Sonnax reamers are piloted by the existing valve bore, while others require a drill jig or reamer bushing to align and guide the reamer in the bore. Before inserting the reamer, soak the fluted end of the reamer with cutting fluid. Next, insert the reamer into the bore until the reamer tip contacts the first bore to be cut.

The lead chamfer or guide tip在铰刀上会有助于稳定and center the reamer. With the reamer carefully and securely positioned, use a speed handle to ream the bore in as level a manner as possible. The reaming action should be clockwise in a smooth and continuous motion, at approximately 1 to 1.5 revolutions per second. The reamer should actually pull itself through the bore, so little or no forward feed pressure should be applied to the reamer or the speed handle.

继续扩眼,直到指定的停止reamer is reached. Spin the reamer five to ten more times to allow for the removal of any excess material and for better surface finish. Using low air pressure, blow the chips free before removing the reamer from the bore.

To remove the reamer, continue turning clockwise while slowly pulling outward on the reamer. Remove any remaining debris from the bore with low air pressure and another cleaning in the solvent tank. Lubricate the bore and replacement valve with ATF. If the valve-to-bore fit is snug, repeat the reaming procedure with an air drill at 500 RPM. Once you’ve reamed a few bores and get a feel for the technique, the procedure can be fine-tuned to best suit your particular needs.


铰刀护理

切勿将铰刀向后或滚动或滚动铰刀在金属表面上,因为它会破坏切削刃。在铰刀上用过多的向前力推动,而铰孔将导致表面光洁度差,不足,散热材料,并且铰刀离开孔时留下的材料。每次使用后都要小心吹从铰刀的芯片。




Inspect the cutting edges of the reamer frequently for burrs, and if necessary remove them with a hone. A burr left on the cutting edge will cause rough surface finishes.

定期检查铰刀是否有耐磨迹象也很重要。佩戴的迹象寻找包括磨损或圆形,锯齿状或粗糙的切割边缘;增加困难和更多的力量来扩张一个洞;粗糙的表面光洁度或未尺寸的成品孔。如果铰刀给出粗糙表面饰面或缩小,则阀门可能不合适。此时,铰刀需要削尖或更换。

铰刀的重新研磨或锐化是一个高技能的过程。铰刀应采用熟悉的刀具/研磨机店,熟悉重新踩踏多阶梯式铰刀的技术。只有倒角浮雕应锐化,并且应匹配现有的浮雕角度和宽度。在多阶梯式铰刀上,需要保持临界轴向长度,并且可能需要一些面部研磨。在没有账户上,应该进行自由磨削以削尖铰刀。

一些有用的暗示将延长铰刀生命并使切割更容易:

  • 在它变得严重沉闷之前重新抬起铰刀
  • A well cared for reamer should get approximately 50 uses before the need for resharpening
  • 在铰刀变钝时,每次将帮助发出孔的近似时间将有助于信号
  • 当铰刀同时切割多于一个孔时,进料速率将显着减慢
  • A stalled reamer will turn the cutting fluid dark in color

重要的是要记住,铰刀是一个精加工工具,应该仔细处理。使用后,铰刀应涂上油,尤其是切削刃,以防止生锈。始终将铰刀分开将铰刀存放在其塑料管中,以防止切割边缘被卷秒或毛刺。




Problem
Probable Cause
可能的解决方案
Undersized holes
Dull or improperly sharpened reamer
重新研磨或更换铰刀。
过热
使用切削液,确保它到达所有孔并浸泡铰刀。
使用适当的切割液(即Tap Magic™)。
ATF不被视为切削液。增加切削液的流量。降低进料速率和/或转速
过度的饲料速度
检查钻孔入口并出口嘴唇,用于毛刺或股票未被删除。
降低进料速率。
在孔中差
Use speed handle for reamer rotation. Do not use a T-handle, wrenches, or ratchet.
阀门问题
检查阀门阀芯边缘,用于缺口或毛刺。尝试一个不同的阀门。
Side loading
将阀门/泵体牢固地夹紧在水平位置的长凳上。仅使用速度手柄。请勿使用T柄,扳手或棘轮。
Improper reamer size
改变铰刀。



Oversized holes
Runout of reamer chamfer
重新研磨或更换铰刀。
Dull or improperly sharpened reamer
重新研磨或更换铰刀。
损坏的铰刀
重新研磨或更换铰刀。始终将铰刀存放在它的保护管中。
Side loading
将阀门/泵体牢固地夹紧在水平位置的长凳上。仅使用速度手柄。请勿使用T柄,扳手或棘轮。
阀门问题
Valve may be undersized. Try a different valve.



在孔中差
沉闷或损坏的铰刀
重新研磨或更换铰刀。
Excessive feed and speed
降低进料速率和/或转速。不要将铰刀推穿孔。
过度的饲料速度
检查钻孔入口并出口嘴唇,用于毛刺或股票未被删除。降低进料速率。
Tool marks
降低进料速率和/或转速。不要将铰刀推穿孔。
筹码拖动
Blow out chips periodically during reaming, while leaving the reamer in the bore. Increase flow of cutting fluid.
Not enough cutting fluid
增加切削液的流量。
Poor hole preparation
在铰孔之前彻底清洁钻孔。
错误的设备
仅使用速度手柄。请勿使用T柄,扳手或棘轮。

Maura Stafford是一个Sonnax项目工程师和一名成员Sonnax TASC Force®(Technical Automotive Specialties Committee), a group of recognized industry technical specialists, transmission rebuilders and Sonnax Industries, Inc. technicians.

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